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2025 Honda CRF250R Garage Build

August 20, 2025, 3:00pm
Simon Cudby Simon Cudby Kris Keefer Kris Keefer
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  • 2025 Honda CRF250R Garage Build Project Bike

After over 30 years in the off-road parts business, we never stopped developing and improving our products. That’s why Polisport is an OEM supplier of some of the main motorcycle brands. We create exclusive technologies, constantly think of innovative products, and we always care for the customer. We make performance plastics!

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Build: Chad Braun/XPR Motorsports
Text: Kris Keefer
Video/Photos: Simon Cudby

The Honda CRF250R is the most improved 250 motocross bike of 2025, but we wanted to try to get a little more engine performance out of Honda’s 250 power plant in stages, so we enlisted Team MCR’s engine builder Chad Braun from XPR Motorsports to help us do just that. However, instead of just dumping all this money into a machine at one time, we decided to do this in stages. Stage Two consists of a dual-injected XPR system that is all the rage right now within the professional 250cc paddock. A dual injector is commonplace for factory bikes, so we thought, why not make that our second test on “this mini race build?” Stage One was a high-compression piston, Vortex ECU, head work, a re-valved set of REP suspension, an Akrapovic muffler system, and just a small amount of goodies sprinkled across the Honda platform. This complete build is still meant to be reliable and not so expensive, so it will not break the bank.

Products Used:

XPR Motorsports

Second Injector Kit (Stage Two), Vortex ECU, Custom Port/Polish

xprmotorsports.com

Akrapovic

Evolution Exhaust System

akrapovic.com

REP Suspension

Re-Valve, Re-Spring

repsuspension.com

Motul

300V 10W40 Motor Oil

motul.com

VP Racing Fuels

MR Pro 6 Fuel

vpracingfuels.com

Works Connection

Elite Clutch Perch, Chain Adjuster Blocks, Engine Inspection Cover Plugs, Pro Launch Device, Front Brake Master Cylinder Cover

worksconnection.com

DeCal Works

XPR Semi-Custom Graphics Kit, Preprinted Number Plates Backgrounds

decalmx.com

Dunlop

MX34 110/90-19, MX34 80/100-21

dunlopmotorcycletires.com

Renthal

839 Fatbar, Half Waffle Soft Grips

renthal.com

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