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Racer X Films: 2004 Honda CR250 Build

March 5, 2018, 4:05pm
Simon Cudby Simon Cudby David Pingree David Pingree
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VP Racing Fuel’s Kyle Moose found this 2004 CR250 in decent shape. It was taken down to the frame by Terry Varner and rebuilt from the ground up. Terry explained that he worked on improving the bottom and mid-range with his engine modifications and he let the FMF exhaust help the bike to rev into the stratosphere. The combination of the two made for a potent motor package.

Varner matched the Moto Tassinari V-Force reed to the intake manifold as well as the case matching for more overall power and they were able to use the stock Mikuni carburetor jetted for the stock bore. The jetting we ended up with was a 45 pilot, 420 Main, standard needle clip in the third position. We also used the two stage at Uni filter. The entire engine kit totaled $1,450. This package makes 49-50 hp on C12 and near 52hp on MRXO2.

Plenty of power for fun or racing. The 13/49 gearing is good for most MX riders. The bike was incredible to ride felt like a brand new race machine.

Check out the video to see the entire test.

VP Fuel                                 

www.vpracingfuels.com 
C-12 Fuel

Varner Motorsports            

www.varnermotorsports.com                   
Cylinder, Head and V-Force mod 

Vertex Pistons                 

www.vertexpistons.com    
Pro Replica Piston kit  (ring, pin and clips)   

Supersprox                           

www.supersproxusa.com        
Aluminum Rear Sprocket 
Front Sprocket 
Race Chain    

Uni Filter                             

www.unifilter.com            
Two-Stage air filter                     

Hinson Clutch Components                    

www.hinsonracing.com      
Full Clutch set up with cover (plates, basket, inner hub, pressure plate) 

FMF Racing                             

www.fmfracing.com                 
Factory Fatty exhaust           
Shorty Silencer                                    

Cycra                                                     

www.cycraracing.com                             
Stadium front plate 
Front Cycra Lite front fender 
Plastic kit  

MotoTassinari                           

www.mototassinari.com        
V-Force Reed Cage               

Pivot Works                            

www.pivotworks.com              
Steering stem bearing kit  
Linkage kit 
Shock Bearing kit     

Dunlop Tire                            

www.dunlopmotorcycle.com  
MX 3S front  80/100-21 
MX 3S rear   110/90-19       

DeCal Works                                     

www.decalmx.com                   
Semi-Custom Graphics kit                    
Pre printed number plates backgrounds    

Moto Seat                              

www.motoseat.com                 
Custom Cool seat cover

Works Connection                           

www.worksconnection.com    
Elite Clutch Perch               
Stand
Brake Caps 
Chain Blocks  
Rear Master cyl guard 
ASV front brake lever 
Ti Footpegs  

All Balls                                 

www.allballsracing.com
Carb Rebuild kit

Applied Racing                  

www.AppliedRace.com                             
Custom made Clamps for 2018 front end pieces and newer forks with large Bar Mounts 

Dubya USA                                          

www.dubyausa.com
Wheel rebuild parts 

Pro Taper                                              

www.protaper.com
Fuzion Bars 

Hammerhead                                        

hdmoto.com
Shifter 
Brake Pedal
Brake clevis 

CRF/Motostuff                     

www.crfstuff.com
Rotors
Brake carrier 

Core moto                                             

www.coremoto.com
Brake lines 

Stapes Suspension               

Instagram: @stapes_suspension 
Full suspension mod and conversion to air fork 

TM Designs                                          

www.tmdesignworks.com                       
Rear Chain Guide & chain slider  

Maxima Racing Oils                            

www.maximausa.com
927 two-stroke oil
Gear Oil

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