Racer X - Motocross & Supercross NewsRacer X
  • All Series
  • Subscribe Now
  • Supercross
    • News
    • Schedule
    • TV Schedule
    • Results
    • Standings
    • Teams
    • Riders
    • Tracks
    • The Vault
  • Motocross
    • News
    • Schedule
    • TV Schedule
    • Results
    • Standings
    • Riders
    • Teams
    • Tracks
    • The Vault
  • SuperMotocross
    • News
    • Schedule
    • TV Schedule
    • Results
    • Standings
    • Teams
    • Riders
    • Tracks
  • MXGP
    • News
    • Schedule
    • TV Schedule
    • Results
    • Standings
    • Teams
    • Riders
    • Tracks
  • GNCC
    • News
    • Schedule
    • TV Schedule
    • Results
    • Standings
    • Riders
    • Tracks
  • Loretta Lynn’s
    • News
    • The Vault
  • More Series
    • MXoN
    • WSX
    • Australian SX
    • Australian MX
    • Canadian MX
    • EnduroCross
    • Straight Rhythm
  • Features
    • 10 Things
    • 30 Greatest AMA Motocrossers
    • 3 on 3
    • 250 Words
    • 450 Words
    • Arenacross Report
    • Between the Motos
    • Breakdown
    • Deals of the Week
    • GNCC Report
    • Great Battles
    • How to Watch
    • Injury Report
    • Insight
    • In the Mag, On the Web
    • Lockdown Diaries
    • Longform
    • MXGP Race Reports
    • My Favorite Loretta Lynn's Moto
    • Next
    • Next Level
    • Observations
    • On This Day in Moto
    • Open Mic
    • Privateer Profile
    • Race Day Feed
    • Racerhead
    • Racer X Awards
    • Racer X Redux
    • Rapid Reaxtion
    • RX Exhaust
    • Saturday Night Live
    • Staging Area
    • The Conversation
    • The List
    • The Lives They Lived
    • The Moment
    • Things We Learned at the Ranch
    • UnPhiltered
    • Wake-Up Call
    • Where Are They Now
    • 50 Years of Pro Motocross
  • Shop
    • New Releases
    • Men's
    • Women's
    • Youth
    • Accessories
    • Sales Rack
    • Stickers
  • About Us
  • The Mag
    • Digital Magazine Bookstand
    • Customer Care
    • Current Issue
    • Newsletter
    • Store Locator
    • Subscribe
    • Sell Racer X
  • One Click Sign-In

    • Facebook
    • Twitter
    OR

    Sign in with your username and password

    • Sign In
  • Loretta Lynn’s
  • News
  • The Vault
  • Subscribe Now
  • Table of Contents
Results Archive
GNCC
Powerline Park
News
Overall Race Results
  1. Steward Baylor
  2. Jordan Ashburn
  3. Angus Riordan
Full Results
XC2 Pro Race Results
  1. Angus Riordan
  2. Cody J Barnes
  3. Grant Davis
Full Results
Supercross
Denver
News
450SX Main Event Results
  1. Chase Sexton
  2. Cooper Webb
  3. Justin Cooper
Full Results
250SX West Main Event Results
  1. Haiden Deegan
  2. Julien Beaumer
  3. Garrett Marchbanks
Full Results
MXGP of
Portugal
News
MXGP Results
  1. Lucas Coenen
  2. Romain Febvre
  3. Ruben Fernandez
Full Results
MX2 Results
  1. Andrea Adamo
  2. Simon Längenfelder
  3. Kay de Wolf
Full Results
Supercross
Salt Lake City
News
450SX Main Event Results
  1. Chase Sexton
  2. Malcolm Stewart
  3. Justin Cooper
Full Results
250SX Showdown Main Event Results
  1. Haiden Deegan
  2. Julien Beaumer
  3. Tom Vialle
Full Results
MXGP of
Spain
News
MXGP Results
  1. Romain Febvre
  2. Lucas Coenen
  3. Ruben Fernandez
Full Results
MX2 Results
  1. Kay de Wolf
  2. Andrea Adamo
  3. Sacha Coenen
Full Results
Upcoming
GNCC
Hoosier
Fri May 16
News
Upcoming
Motocross
Fox Raceway
Sat May 24
News
Upcoming
MXGP of
France
Sun May 25
News
Full Schedule

2025 Kawasaki KX250 Garage Build

April 23, 2025, 2:00pm
Simon Cudby Simon Cudby Kris Keefer Kris Keefer
  • Home
  • Loretta Lynn's
  • Racer X Films
  • Project Bike Builds
  • 2025 Kawasaki KX250 Garage Build Project Bike

After over 30 years in the off-road parts business, we never stopped developing and improving our products. That’s why Polisport is an OEM supplier of some of the main motorcycle brands. We create exclusive technologies, constantly think of innovative products, and we always care for the customer. We make performance plastics!

Advertisement | Advertise with Us

Build: Twisted Development

Text: Kris Keefer

Photos/Video: Simon Cudby

The Kawasaki KX250 has an all-new chassis, suspension, and an updated engine as well as a smaller airbox for 2025. To me, Kawasaki made the chassis and suspension better, but I feel like the engine has lost low-end snap as well as torque feel. With my son being in the competitive 250B and 450B classes in 2025, having a bike that may be lacking in some of these engine categories could make it harder for him to get starts in front of these 120-140 pound throttle happy kids. I enlisted Jamie Ellis of Twisted Development to help this “amateur dad” to get his son some more power, but not a ticking time bomb, which is not easy to do. Everyone that races doesn’t need a full blown engine mod like this, but since I was doing one anyway I thought why not share a little on what was done to this Team Green build and if it’s worth the price of admission.

Parts List:

 

Twisted Development

Custom HC Piston, Cylinder Head Port/Polish, Custom Low-End Camshaft, Transmission REM Finish Polish/Tumble, Tuned Vortex ECU

td-racing.com

 

Crank Works

Rod Kit, Press/True/Balance Crank

crankworks.com

 

Pro Circuit

Ti-6 Pro Muffler System

procircuit.com

 

Renthal

839 Fatbar, Half Waffle Soft Grips, 51T Rear Sprocket, 13T Front Sprocket

renthal.com

 

Williams MotoWerx

2025 KX250 Airbox Kit
@williams_motowerx

 

REP Suspension

Fork Re-Spring/Re-Valve, Shock Re-Spring/Re-Valve

repsuspension.com

 

Hinson Racing

Complete Six Spring Clutch Kit, Basket, Inner Hub/Pressure Plate, Fiber/Steel Plates, Clutch Cover

hinsonracing.com

 

Works Connection

Pro Launch Start Device

worksconnection.com

 

DID

ERT3 Gold Chain 116L

didchain.com

 

Dunlop

MX34 Rear 110/90-19, MX34 Front 80/100-21

dunlopmotorcycletires.com

 

VP Racing Fuels

MR Pro 6 HT

vpracingfuels.com

 

DeCal Works

Custom AK47 Graphics

decalmx.com

 

Guts Racing

Ribbed Green Seat Cover

gutsracing.com

  • 2025KX250GarageBuild-CudbyPhoto-001
    2025KX250GarageBuild-CudbyPhoto-001 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-003
    2025KX250GarageBuild-CudbyPhoto-003 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-004
    2025KX250GarageBuild-CudbyPhoto-004 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-005
    2025KX250GarageBuild-CudbyPhoto-005 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-006
    2025KX250GarageBuild-CudbyPhoto-006 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-007
    2025KX250GarageBuild-CudbyPhoto-007 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-008
    2025KX250GarageBuild-CudbyPhoto-008 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-009
    2025KX250GarageBuild-CudbyPhoto-009 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-010
    2025KX250GarageBuild-CudbyPhoto-010 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-011
    2025KX250GarageBuild-CudbyPhoto-011 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-012
    2025KX250GarageBuild-CudbyPhoto-012 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-013
    2025KX250GarageBuild-CudbyPhoto-013 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-014
    2025KX250GarageBuild-CudbyPhoto-014 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-015
    2025KX250GarageBuild-CudbyPhoto-015 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-016
    2025KX250GarageBuild-CudbyPhoto-016 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-017
    2025KX250GarageBuild-CudbyPhoto-017 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-018
    2025KX250GarageBuild-CudbyPhoto-018 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-019
    2025KX250GarageBuild-CudbyPhoto-019 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-020
    2025KX250GarageBuild-CudbyPhoto-020 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-021
    2025KX250GarageBuild-CudbyPhoto-021 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-022
    2025KX250GarageBuild-CudbyPhoto-022 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-023
    2025KX250GarageBuild-CudbyPhoto-023 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-024
    2025KX250GarageBuild-CudbyPhoto-024 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-025
    2025KX250GarageBuild-CudbyPhoto-025 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-026
    2025KX250GarageBuild-CudbyPhoto-026 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-027
    2025KX250GarageBuild-CudbyPhoto-027 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-028
    2025KX250GarageBuild-CudbyPhoto-028 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-029
    2025KX250GarageBuild-CudbyPhoto-029 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-030
    2025KX250GarageBuild-CudbyPhoto-030 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-031
    2025KX250GarageBuild-CudbyPhoto-031 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-032
    2025KX250GarageBuild-CudbyPhoto-032 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-033
    2025KX250GarageBuild-CudbyPhoto-033 Simon Cudby
  • 2025KX250GarageBuild-CudbyPhoto-034
    2025KX250GarageBuild-CudbyPhoto-034 Simon Cudby
  • Garage Build 2025KX250GarageBuild-CudbyPhoto-002
    Garage Build 2025KX250GarageBuild-CudbyPhoto-002 Simon Cudby
Previous Next
Infield Access RAW: East Rutherford Supercross Wed Apr 23 Infield Access RAW: East Rutherford Supercross What to Expect in Supercross' Return to Pittsburgh Thu Apr 24 What to Expect in Supercross' Return to Pittsburgh
Presented by:
  • Facebook
  • Instagram
  • Youtube
  • Website
Read Now
June 2025 Issue Now Available
Get Racer X on your iPhone
Check out all the exclusive content this month on any device!
Read Now
The June 2025 Digital Issue Availalbe Now

Motocross & Supercross News - Racer X

122 Vista Del Rio Drive, Morgantown, WV 26508 | 304-284-0084 | Contact Us
©1999 - 2025 Filter Publications LLC. All Rights Reserved.
Terms of Use | Privacy Policy | Cookie Preferences | Do Not Sell or Share My Personal Information
designed at: Website Design at Impulse Studios